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Customizable Stamping Sheet Metal for Automotive Electronics Furniture

Name: Customizable Stamping Sheet Metal for Automotive Electronics Furniture
Brand: Race
Price: 1 USD

China Customizable Stamping Sheet Metal for Automotive Electronics Furniture factory

Brand Name : Race

Model Number : Stamping Sheet Metal

Certification : ISO14001

Place of Origin : Guangdong, China

MOQ : 1

Price : Negotiable

Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1000000PCS/M

Delivery Time : 7-14 working days

Packaging Details : As the requirement of customer

Material : aluminum, stainless, steel, brass

Color : Customizable

Tolerance : 0.1mm

Finish : Powder Coating

Application : Automotive, Electronics, Furniture

Production Process : Stamping, Cutting, Bending

Thickness : 1.5mm

Cost : Affordable

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In the modern industrial system, stamping sheet metal is like an invisible builder. It takes thin metal sheets as raw materials and shapes various parts through a series of precise cold working processes, becoming an indispensable foundation for many industries. It processes metal sheets with a thickness of less than 6mm, and by virtue of combined processes such as shearing, punching, bending, and welding, realizes the characteristic of uniform thickness of the same part. Its products can be seen everywhere in industrial production and daily life.

I. Technical Core: Precise Transformation from Raw Materials to Finished Products
Rigorousness of Process Logic: The processing process of stamping sheet metal is the ultimate pursuit of precision. Firstly, the plate is cut to a preset size by shearing equipment to delimit a precise range for subsequent processing; then, the CNC punching machine or laser cutting equipment, like a precision scalpel, "carves" complex holes and contours on the plate, with an error controllable at the micrometer level; the bending process bends the flat plate to the required angle according to the design drawings, endowing the product with a three-dimensional structure; finally, the scattered parts are combined into a complete finished product through welding or riveting. This streamlined operation ensures the consistency of each product. For example, in the production of automobile door panels, each step from the flat plate to the formed part needs to be precisely controlled through dozens of processes.
Coordination of Equipment Cluster: Supporting this process is a complete set of equipment systems. The shearing machine is responsible for the initial shaping of raw materials, the CNC punching machine realizes efficient mass processing, the laser cutting machine meets the needs of high-complexity cutting, and the bending machine ensures angle accuracy. Auxiliary equipment is also crucial: the uncoiler unfolds the coil smoothly, the leveler eliminates the plate stress, and the deburring machine improves the surface finish. These equipment are linked through a digital control system to form a closed-loop production from raw material input to finished product output. A single production line can process hundreds of standard parts per hour.
Full-Chain Coverage of Quality System: Quality control runs through the whole process. Before raw materials are put into storage, spectral analysis is required to detect their composition to ensure they meet the requirements of strength and corrosion resistance; online testing equipment is used during processing to monitor dimensional accuracy in real-time; ultrasonic flaw detection is used to check internal defects in welded parts; finished products need to undergo rigorous inspections such as salt spray tests and load tests. This full-process control ensures that the qualified rate of stamping sheet metal parts is stable above 99%, meeting the strict standards of high-end manufacturing fields.

II. Material Matrix: The Art of Selection Adapting to Multiple Scenarios
Function-Oriented Material Classification: The differences in material performance requirements in different scenarios have led to a variety of material selection schemes. Ordinary cold-rolled sheet (SPCC) is suitable for simple structural parts with good ductility, but needs to resist corrosion through surface treatment; galvanized sheet (SECC) relies on coating protection and becomes the first choice for electronic equipment enclosures, such as server chassis; the thick zinc layer of hot-dip galvanized sheet (SGCC) makes it perform prominently in outdoor facilities, such as distribution box enclosures; in the stainless steel series, SUS301 is used for shrapnel parts due to its high elasticity, and SUS304 becomes the core material of medical equipment because of its corrosion resistance.
Adaptability between Material Properties and Processes: Material selection needs to match the processing technology. SPCC is suitable for deep stamping forming, while SGCC, due to its high hardness, should avoid complex bending; SUS304 has excellent welding performance, but the work hardening phenomenon is obvious, so the number of stamping times needs to be controlled. This coordination between materials and processes ensures the maximum performance of products. For example, in food machinery, the acid and alkali resistance of SUS304 is perfectly combined with welding tightness to meet hygiene standards.

III. Value Dimension: Efficiency Multiplier in Industrial Production
The Balance between Cost and Efficiency: Stamping sheet metal realizes economies of scale through mold-based production. A set of precision molds can be reused tens of thousands of times, which significantly reduces the production cost per piece as the output increases. Compared with the casting process, its material utilization rate is increased by more than 30%, and the processing cycle is shortened to several hours, which is especially suitable for large-scale production fields such as automobiles and home appliances. A certain automobile manufacturer reduced the production cost of door parts by 15% and compressed the production cycle to 1/3 of the original through stamping process transformation.
Optimization of Structural Performance: On the premise of ensuring strength, stamping sheet metal parts have achieved a breakthrough in lightweight. Through reasonable structural design, such as honeycomb-shaped reinforcing ribs, the impact resistance can be increased by 30% while reducing the weight by 20%. This characteristic is particularly crucial in the aerospace field. After the aircraft door parts are formed by stamping high-strength alloys, the weight of a single part is reduced by 12kg, which can save airlines tens of thousands of yuan in fuel costs every year.
Expansibility of Function Integration: Modern stamping technology has gone beyond simple structural forming to realize function integration. Through insert injection molding technology, plastic parts can be directly formed on metal parts; laser welding technology can realize the connection of dissimilar materials, such as aluminum-copper composite structures, to meet the dual needs of heat dissipation and conductivity. This integration capability makes the product structure more compact. For example, the radio frequency module shell of 5G base stations reduces the number of parts by 40% and improves assembly efficiency by 50% through integrated stamping forming.

IV. Scene Penetration: A Key Role in Reshaping Industrial Forms
Basic Units of Intelligent Manufacturing: In the Industry 4.0 system, stamping sheet metal parts are the "skeleton" of intelligent equipment. The joint parts of robot arms are formed by high-precision stamping to ensure motion accuracy; the shelf system of intelligent warehousing adopts high-strength sheet metal structures to achieve a load-bearing capacity of 500kg per square meter; the protective shell of automated production lines realizes multiple functions of dust prevention, noise prevention and electromagnetic shielding through laser cutting and bending.
Quality Support for Civil Products: From home appliances to medical devices, stamping sheet metal parts determine the reliability of products. The inner tank of the refrigerator is made of corrosion-resistant galvanized sheet to ensure no rust for ten years; the drum bracket of the washing machine is strengthened by stamping and can withstand tens of thousands of high-speed rotations; the surgical instrument tray is made of SUS304 stainless steel by stamping, with a surface roughness controlled below Ra0.8 to meet the requirements of aseptic operation.
Innovation Carriers in the New Energy Field: In the new energy industry, stamping sheet metal technology continues to make breakthroughs. The battery shell of electric vehicles achieves IP67 protection level through laser-welded stamping parts to ensure battery safety; the photovoltaic bracket adopts hot-dip galvanized sheet metal structure, which can be used in outdoor environments for 25 years; the nacelle cover of wind power equipment is formed by large stamping molds, which can withstand extreme temperatures from -40℃ to 80℃.
With its technical precision, material adaptability and wide application, stamping sheet metal has become a key link connecting basic industry and high-end manufacturing. From millimeter-level electronic components to several-meter-long industrial components, it continues to promote technological upgrading and product innovation in various industries with its unchanging pursuit of precision, playing an irreplaceable role in the process of modern industrial civilization.

CNC Laser Cutting
CNC Turret Punching
CNC Brake Pressing/Folding
CNC Machining (Milling & Turning)
Welding Carbon Steel, Stainless Steel, Aluminum
Metal Pressing & Stamping
Metal Guillotining/Shearing
Band Sawing
Tube Bending
Product Assembly & Packaging

Our Manufacturing Specialties Include

Stainless steel
Galvanized steel
Black iron steel
Aluminum

Design Build

We utilize CAD Design and computerized estimating in order to ensure system efficiency and estimating highly accurate cost projections. Our in-house Project Managers are capable of conducting detailed plan reviews utilizing 3-D modeling software in order to detect potential conflicts and ensure our clients of a high-quality finish and efficient installation of their projects.

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